Medal Manufacturers and their Making Process

  Medals manufacturing process In India

 Medals are an important symbol of recognition, achievement, and accomplishment. They are often used to commemorate special events or recognize outstanding individuals. The manufacturing process of medals involves several steps that ensure the final product is of high quality and meets the desired specifications. In this article, we will discuss the medal manufacturing process in detail.

Design and Mould Making

The first step in the medal manufacturing process is the design phase. A skilled designer creates a digital or hand-drawn design based on the customer's requirements. This design is then transformed into a 3D model using specialized software. Once the design is finalized, a mould is made using a variety of materials, such as rubber or silicone. The mould is then used to create the medal's shape.

Die Striking

Die striking is the process of stamping the design onto the medal using a die. A die is a specialized tool made of hardened steel that is engraved with the desired design. The die is then placed on a press and a blank medal is placed on top of it. The press then applies pressure to the die, transferring the design onto the medal. This process creates a raised surface on the medal's front side and a recessed surface on the back.

Trimming and Cutting

After the medal has been struck, it is removed from the press and trimmed to remove any excess metal. The medal is then cut using a cutting tool to create a specific shape. This step is essential in creating a medal that is visually appealing and meets the desired specifications.

Finishing

The next step in the medal manufacturing process is finishing. The medal is polished to remove any imperfections and to create a smooth, shiny surface. This step can be done using a variety of techniques, such as tumbling, sandblasting, or buffing. The medal is then plated with a metal finish, such as gold, silver, or bronze, using a process called electroplating. This gives the medal its final appearance and makes it more durable.

Engraving and Personalization

The final step in the medal manufacturing process is engraving and personalization. This involves adding text or images to the medal to make it unique and personalized. This step can be done using a laser engraving machine, which is capable of engraving even the smallest of details.

In conclusion, the medal manufacturing process is a complex and detailed process that involves several steps. Each step plays a crucial role in creating a medal that is visually appealing, durable, and personalized. By understanding the medal manufacturing process, customers can make informed decisions when ordering medals for their events or occasions.